Royal Mail recruiting more staff

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts
  • xman
    Admin
    • Sep 2006
    • 24007

    Royal Mail recruiting more staff

    13 December 2010 Last updated at 07:00 ET Royal Mail has said it is committing an extra £20m to cope with deliveries during the severe weather, including recruiting 3,000 temporary staff.

    Royal Mail has already taken on 20,000 temporary staff to handle the increased workload at this time of year.

    But weather-related disruption meant more people were needed, as well as 500 extra HGV drivers and 250 lorries.

    Royal Mail said much of the extra resources are being deployed across the North East, Midlands and Scotland.

    Last week, the service apologised to some customers, saying that freezing temperatures meant it was "simply not currently possible" to deliver mail in some cases.

    Weathermen say it has been the coldest December for 30 years, with snow hitting much of the UK - and with more on the way.

    Royal Mail said it expects to handle about 750 million Christmas cards this year, as well as an estimated 165 million items ordered online.

    The postal service estimates that Monday 13 December will be its busiest day of the festive period, with Royal Mail handling some 130 million cards, letters, and packages.





    Powered by WizardRSS | Best Membership Site Software
  • reni_shin2
    • Aug 2007
    • 9595

    #2
    Re: Royal Mail recruiting more staff

    Reference number
    ISO 5208:2008(E)
    © ISO 2008
    INTERNATIONAL
    STANDARD
    ISO
    5208
    Third edition
    2008-08-01
    Industrial valves — Pressure testing of
    metallic valves
    Robinetterie industrielle — Essais sous pression des appareils de
    robinetterie métalliques
    ISO 5208:2008(E)
    PDF disclaimer
    This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but
    shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In
    downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat
    accepts no liability in this area.
    Adobe is a trademark of Adobe Systems Incorporated.
    Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation
    parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In
    the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.
    COPYRIGHT PROTECTED DOCUMENT
    © ISO 2008
    All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
    electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or
    ISO's member body in the country of the requester.
    ISO copyright office
    Case postale 56 • CH-1211 Geneva 20
    Tel. + 41 22 749 01 11
    Fax + 41 22 749 09 47
    E-mail copyright@iso.org
    Web ISO - International Organization for Standardization
    Published in Switzerland
    ii © ISO 2008 – All rights reserved
    ISO 5208:2008(E)
    © ISO 2008 – All rights reserved iii
    Contents Page
    Foreword.......................................... .................................................. .................................................. ............. iv
    Introduction .................................................. .................................................. .................................................. . v
    1 Scope .................................................. .................................................. .................................................1
    2 Terms and definitions .................................................. .................................................. .......................1
    3 Conditions relevant to pressure testing........................................... .................................................. .2
    3.1 Purchaser examination options .................................................. .................................................. .......2
    3.2 Witnessing........................................ .................................................. .................................................. .2
    3.3 Closure pressure testing options .................................................. .................................................. ....3
    4 Requirements for pressure testing........................................... .................................................. .........3
    4.1 Forewarning .................................................. .................................................. ......................................3
    4.2 Location .................................................. .................................................. .............................................3
    4.3 Test equipment .................................................. .................................................. .................................3
    4.4 Pressure measuring equipment......................................... .................................................. ................3
    4.5 Shell surfaces.......................................... .................................................. ............................................3
    4.6 Test fluid .................................................. .................................................. ............................................3
    4.7 Test pressure .................................................. .................................................. ....................................4
    4.8 Pressure tests .................................................. .................................................. ...................................4
    4.9 Closure test compliance .................................................. .................................................. ...................4
    4.10 Shell test .................................................. .................................................. ............................................6
    4.11 Optional backseat test .................................................. .................................................. ......................7
    4.12 Closure test .................................................. .................................................. .......................................8
    4.13 Certification of compliance........................................ .................................................. .........................9
    Annex A (normative) Equivalent DN numbers .................................................. .............................................12
    Bibliography .................................................. .................................................. .................................................1 3
    ISO 5208:2008(E)
    iv © ISO 2008 – All rights reserved
    Foreword
    ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
    (ISO member bodies). The work of preparing International Standards is normally carried out through ISO
    technical committees. Each member body interested in a subject for which a technical committee has been
    established has the right to be represented on that committee. International organizations, governmental and
    non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
    International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
    International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
    The main task of technical committees is to prepare International Standards. Draft International Standards
    adopted by the technical committees are circulated to the member bodies for voting. Publication as an
    International Standard requires approval by at least 75 % of the member bodies casting a vote.
    Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
    rights. ISO shall not be held responsible for identifying any or all such patent rights.
    ISO 5208 was prepared by Technical Committee ISO/TC 153, Valves, Subcommittee SC 1, Design,
    manufacture, marking and testing.
    This third edition cancels and replaces the second edition (ISO 5208:1993) which has been technically
    revised.
    ISO 5208:2008(E)
    © ISO 2008 – All rights reserved v
    Introduction
    The purpose of this International Standard is the establishment of basic requirements and practices for
    pressure testing valves of various configurations that are used in general purpose, power generation,
    petroleum, and petrochemical or allied industry applications. The intent is to provide a consistent set of
    procedural requirements and acceptance criteria that can be considered in conjunction with valve specific
    standards appropriate for specific applications. Account has been taken of the valve testing requirement
    needs of EN 12266 and API 598 with requirements referenced for PN designated valves for the former and
    Class designated valves for the latter.

    INTERNATIONAL STANDARD ISO 5208:2008(E)
    © ISO 2008 – All rights reserved 1
    Industrial valves — Pressure testing of metallic valves
    1 Scope
    This International Standard specifies examinations and tests that a valve manufacturer needs to act upon in
    order to establish the integrity of the pressure boundary of an industrial metallic valve and to verify the degree
    of valve closure tightness and the structural adequacy of its closure mechanism. This International Standard is
    to be applied in conjunction with the specific requirements of a valve product standard to the extent cited by
    the product standard as a normative reference. Where requirements of a product standard differ from those
    given in this International Standard, the requirements of the product standard apply.
    This International Standard does not cover safety aspects of pressure testing.
    2 Terms and definitions
    For the purposes of this document, the following terms and definitions apply.
    2.1
    shell test
    test at a pressure in excess of the cold working pressure (2.9) rating of a valve for the purpose of validating
    the soundness and strength of the valve pressure containing and retaining structures
    NOTE These structures include valve-actuating mechanisms that have a direct connection to the valve internals
    subject to fluid test pressure within the valve proper.
    2.2
    closure test
    pressure test for the purpose of validating leakage through a valve's closure mechanism
    2.3
    test pressure
    internal pressure (gauge), expressed in bar
    1) to which the valve under test is subjected
    NOTE Unless otherwise noted, gauge pressure is used throughout this International Standard.
    2.4
    test fluid
    pressurized liquid or gas used to test a valve
    2.5
    test fluid temperature
    temperature of the test fluid, W 5 °C and u 40 °C
    2.6
    resilient seats
    broad category of seating surface materials that make up a pliable seat sealing combination, including
    elastomeric, polymeric, solid and semi-solid grease seals, either used in combination or used in conjunction
    with a mating metallic or ceramic component
    1) 1 bar = 105 Pa.
    ISO 5208:2008(E)
    2 © ISO 2008 – All rights reserved
    2.7
    DN, NPS, A
    alphanumeric designation of size that is common for components used in a piping system, used for reference
    purposes, comprising the letters DN or NPS followed by, or the letter A preceded by, a dimensionless number
    indirectly related to the physical size of the bore or outside diameter of the end connections
    NOTE The number following DN or NPS or preceding A does not represent a measurable value and is not used for
    calculation purposes except where specified in a product standard.
    2.8
    PN or Class
    alphanumeric designation for pressure-temperature rating that is common for components used in a piping
    system, used for reference purposes, comprising the letters “PN or Class” followed by a dimensionless
    number indirectly related to the pressure retaining capability as a function of temperature of the component
    NOTE The number following “PN or Class” does not represent a measurable value and is not used for calculation
    purposes except where specified in a product standard. There is no definitive correlation that links PN designations to
    Class designations.
    2.9
    cold working pressure
    CWP
    maximum fluid pressure assigned to a valve for operation at a fluid temperature of −20 °C to 38 °C
    NOTE Valve pressure-temperature ratings are specified in product standards by reference to PN or Class
    designations.
    2.10
    design differential pressure
    limiting pressure difference across the upstream and downstream sides of the closure element seals when the
    valve is in the closed position
    NOTE While the standard is for this to be equal to the CWP there may be circumstances that dictate a lesser
    pressure difference.
    2.11
    double block-and-bleed valve
    valve with two separate closure seating surfaces that, when in the closed position, block flow from both ends
    where the cavity between the two seating surfaces is fitted with a bleed connection to which either temporary
    or permanent piping or piping components may be installed
    3 Conditions relevant to pressure testing
    3.1 Purchaser examination options
    3.1.1 A purchaser may specify, in a valve procurement purchase order, examination and pressure testing
    requirements along with the opportunity to be witness to specific in-process examinations and tests as regards
    valves that are the subject of the purchase order. In this event, a representative of the purchaser shall be
    allowed access to those areas of the manufacturer's site that are involved with related examination and
    pressure testing of the purchase order valves.
    3.1.2 When a purchaser specifies examinations or testing to be witnessed as described in 3.1.1, the valve
    manufacturer shall give notice to the purchaser at least five working days prior to the purchase order specified
    activity.
    3.2 Witnessing
    If pressure testing in the presence of a representative of the purchaser is specified for valves that are in stock,
    painted or coated valves from stock may be retested without removal of painting or coating.
    ISO 5208:2008(E)
    © ISO 2008 – All rights reserved 3
    3.3 Closure pressure testing options
    A purchaser may specify, in a valve procurement purchase order, optional closure testing. See Table 1.
    4 Requirements for pressure testing
    4.1 Forewarning
    A user of this International Standard needs to properly take into account the hazard involved with working with
    pressurized gases and liquids.
    4.2 Location
    Pressure tests shall take place either at the site of the valve manufacture or at a test facility under the
    supervision of the valve manufacturer.
    4.3 Test equipment
    4.3.1 The test equipment shall be of such a design, that it does not subject the valve to externally applied
    loads that may affect the results of the test. When end-clamping devices are used, the valve manufacturer
    shall be able to demonstrate that, during the valve closure test, they do not serve to reduce the resultant
    leakage. Valves designed for installation between flanges, e.g. wafer style check or butterfly valves, shall not
    have test equipment clamping forces applied that are so great as to bear upon the pressure test results.
    4.3.2 When equipment such as volume loss detection devices are used, the manufacturer shall be capable
    of demonstrating equivalence of the system with the requirements of this International Standard.
    4.4 Pressure measuring equipment
    The equipment used for measuring test fluid pressure shall measure the fluid pressure with an accuracy of
    ± 5 % of the required test pressure.
    4.5 Shell surfaces
    Before the shell test, valves shall not be externally painted or otherwise coated with materials capable of
    sealing against leakage from external surfaces of the shell. However, valves with internal liners, internal
    linings or internal coatings that form a design feature of the valve may be tested with the liner, lining or coating
    in place. In the event a purchaser specifies a retest of the shell test of valves that have been painted, retesting
    may be without removal of external paint or coatings.
    4.6 Test fluid
    The test fluid to be used, as specified in the relevant tests detailed in this International Standard, shall be:
    ⎯ water, that may contain a corrosion inhibitor, kerosene or other appropriate liquid having a viscosity not
    greater than that of water, or
    ⎯ air or other suitable gas.
    The temperature of the test fluid shall be between 5 °C and 40 °C. Pressure testing valves with shell
    components of austenitic stainless steel, using water as the test fluid, requires that the chloride content of the
    water shall not exceed 100 ×10−6 (100 ppm).
    NOTE A purchaser may specify, in a valve procurement purchase order, that a wetting agent be added to water used
    as a test fluid.
    ISO 5208:2008(E)
    4 © ISO 2008 – All rights reserved
    4.7 Test pressure
    Except for low-pressure closure testing, test pressures are related to the valve CWP which in turn is related to
    the shell material of the valve under test.
    NOTE Piping systems in which valves are installed are subjected to pre-operational pressure testing. Therefore,
    valve standards, by and large, include requirements for CWP-related marking to be on an attached valve identification
    label or valve body.
    4.8 Pressure tests
    4.8.1 Compliance with this International Standard for pressure testing requires:
    ⎯ satisfactory execution of the required tests listed in Table 1, taking into account the exceptions and
    clarifications of 4.8.3;
    ⎯ satisfactory execution of the tests that may be required by the referencing valve product standard, which
    are listed as optional in Table 1;
    ⎯ pressure testing is conducted following written procedures prepared by the valve manufacture, which are
    in accordance with this International Standard.
    4.8.2 In the event that a purchaser specifies optional tests as shown in Table 1, the optional tests shall be
    performed in addition to Table 1 required tests.
    4.8.3 The following clarifications and exceptions to Table 1 are applicable:
    ⎯ for plug valves that rely on a sealing compound to effect a closure seal, a high-pressure closure test is
    required and the low-pressure test is an option;
    ⎯ for valves having bellows stem sealing, a backseat test is not required;
    ⎯ for valves specified as double block and bleed, a high-pressure closure test is required and the lowpressure
    test is an option.
    4.8.4 For the purpose of identifying required tests, test duration times and calculating closure leakage rates,
    it is necessary to establish the equivalent DN number for those valves that have size designations other than
    DN. The equivalent DN numbers of valves having flanged ends, threaded ends, weld ends, capillary or
    compression ends shall be as given in Table A.1.
    4.8.5 A shell test option using gas as a test fluid may be specified in a valve procurement purchase order.
    In this event precautions are vital to safe conduct of this test, see 4.1.
    4.9 Closure test compliance
    Valve types listed in Table 1, for which a high-pressure closure test is an option, are nevertheless required to
    be able to pass the test (as a test of the valve closure structure). Results of tests confirming the ability of the
    valve design to pass the high-pressure closure test shall be supplied when specified in a valve purchase
    order.
    ISO 5208:2008(E)
    © ISO 2008 – All rights reserved 5
    Table 1 — Prescribed pressure tests
    Test DN PN or
    Class
    Gate
    valve
    Globe
    valve
    Plug
    valve a
    Check
    valve
    Floating
    ball or
    diaphragm
    valve
    Butterfly
    or
    trunnion
    mounted
    ball valve
    Shell test
    Liquid test
    All All Required Required Required Required Required Required
    Shell test
    Gas test
    All All Optional Optional Optional Optional Optional Optional
    Backseat
    test b, c
    Liquid test
    All All Optional Optional Not
    required
    Not
    required
    Not
    required
    Not
    required
    Class
    u 1 500 and
    PN u 250
    Required Optional Required Optional Required Required
    DN u 100
    Class
    > 1 500 and
    PN > 250
    Optional Optional Optional Optional Required Optional
    Class
    u 600 and
    PN u 100
    Required Optional Optional Optional Required Required
    Closure test
    Gas
    Low-pressure
    DN > 100
    Class
    > 600 and
    PN > 100
    Optional Optional Optional Optional Required Optional
    Class
    u 1 500 and
    PN u 250
    Optional Required Optional Required Optional Optional
    DN u 100
    Class
    > 1 500 and
    PN > 250
    Required Required Required Required Optional Required
    Class
    u 600 and
    PN u 100
    Optional Required Optional Required Optional Optional
    Closure test
    Liquid
    High-pressure
    DN > 100
    Class
    > 600 and
    PN > 100
    Required Required Required Required Optional Required
    NOTE 1 Successful completion of an optional test does not relieve the manufacturer from also successfully completing the required
    test.
    NOTE 2 In the case of resilient seated valves, a high-pressure closure test may degrade subsequent closure sealing performance
    in low-pressure applications.
    a Plug valves that rely on a sealing compound to effect a closure seal may be closure tested with the compound installed.
    b Successful completion of a backseat test should not be interpreted as a recommendation by the valve manufacturer that, while an
    installed valve is pressurized, the stem seal may be altered, repaired or replaced when backseated.
    c In the case of bellows stem sealed valves, a backseat test is not required.
    ISO 5208:2008(E)
    6 © ISO 2008 – All rights reserved
    4.10 Shell test
    4.10.1 Shell test fluid
    The shell test fluid shall be:
    a) for the required shell test listed in Table 1, water or a liquid complying with 4.6;
    b) for the option shell test listed in Table 1, gas complying with 4.6, see also 4.8.5.
    4.10.2 Shell test procedure
    ⎯ The stem seals shall be in place and if the seal is adjustable it shall be adjusted to accommodate the test
    pressure.
    ⎯ The obturator shall be in a partially open position.
    ⎯ The valve end connections shall be blanked off and in conformance with 4.3.
    ⎯ All cavities of the valve shall be filled with the test fluid.
    ⎯ The shell test fluid pressure specified in 4.10.3 shall be progressively applied.
    ⎯ The shell test pressure shall be maintained for a test duration not less than the time specified in Table 2.
    ⎯ The entire external surface of the shell shall be visually examined.
    ⎯ If the test fluid is a liquid, the external surface of the shell shall be visually examined for leakage.
    ⎯ If the test fluid is a gas, the external surfaces of the shell shall be coated with a leak detection fluid or
    submerged in water not more than 50 mm below the upper surface and an examination shall be made for
    the continuous formation of bubbles.
    4.10.3 Shell test pressure
    The shell test pressure shall be as follows:
    a) if the test fluid is a liquid, for the required shell test (Table 1), the shell test pressure shall be a minimum
    of × 1,5 the CWP;
    b) if the test fluid is a gas, for the optional shell test (Table 1), the shell test pressure shall be a minimum
    of × 1,1 the CWP.
    If an optional gas shell test is to be performed, the less hazardous required liquid shell test should be
    performed first in order to verify the pressure retention capability of the valve structure. See 2.1.
    4.10.4 Shell test duration
    The shell test pressure shall be maintained for a period of time not less than the time specified in Table 2.
    4.10.5 Shell test acceptance criteria
    The shell test acceptance criteria shall be as follows:
    ⎯ if the test fluid is a liquid, visually detectable leakage from any external surface of the shell is cause for
    rejection;
    ⎯ if the test fluid is a gas, the continuous formation of bubbles from any submerged external surface or any
    external surface coated with a leak detection fluid is cause for rejection.
    ISO 5208:2008(E)
    © ISO 2008 – All rights reserved 7
    When the test fluid is a liquid, stem seal leakage is permitted provided that there is no visually detectable
    leakage at the stem seal when the test pressure is × 1,1 the CWP. This may be demonstrated initially as the
    test pressure is being raised to the full shell test requirement.
    Table 2 — Minimum duration for pressure tests
    Minimum test duration a
    s
    Valve size
    Shell Optional
    backseat Closure
    All valves When relevant b Isolation valves Check valves
    DN u 50 15 15 15 60
    65 u DN u 150 60 60 60 60
    200 u DN u 300 120 60 120 120
    DN W 350 300 60 120 120
    a The test duration is the period of time for inspection after the test valve is fully prepared and under test
    pressure.
    b See 4.8.2.
    4.11 Optional backseat test
    4.11.1 General
    A backseat test, for valves having this feature, shall be performed in accordance with the requirements of this
    subclause when this option is specified in a valve procurement purchase order.
    4.11.2 Backseat test fluid
    The backseat test fluid shall be water or a liquid complying with 4.6.
    4.11.3 Recommended backseat test procedure
    ⎯ The stem seal adjustment shall be set, so that the force-tending affect on a seal has been negated.
    ⎯ The backseat shall be fully engaged.
    ⎯ The valve end connections shall be blanked off and in accordance with 4.3.
    ⎯ All cavities of the valve shall be filled with the test fluid.
    ⎯ The test fluid pressure specified in 4.11.4 shall be progressively applied.
    ⎯ The test pressure shall be maintained for a test duration not less than the time specified in Table 2.
    ⎯ The shell-seal-stem interface shall be visually examined.
    ⎯ The backseat test, having been made either before or after the shell test, shall have the proper stem seal
    adjustment restored.
    4.11.4 Backseat test pressure
    The backseat test pressure shall be a minimum of × 1,1 the CWP.
    ISO 5208:2008(E)
    8 © ISO 2008 – All rights reserved
    4.11.5 Backseat test duration
    The backseat test pressure shall be maintained for a period of time not less than the time specified in Table 2.
    4.11.6 Backseat test acceptance criteria
    Visually detectable leakage from any external interface of the shell-seal-stem is cause for rejection.
    4.12 Closure test
    4.12.1 General requirements
    4.12.1.1 Except for plug valves that rely on a sealing compound to effect a closure seal, closure sealing
    surfaces shall be clean, free from oil, grease or compounds that may serve to reduce leakage. However, if
    necessary, to prevent galling of surfaces in contact, these surfaces may be coated with a film of oil whose
    viscosity is not more than that of kerosene.
    4.12.1.2 Leakage detected as originating from behind seat rings, through disc porosity, around liners or
    resilient closure materials shall be cause for rejection.
    4.12.1.3 Valves with body or bonnet cavities, e.g. gate, ball or plug valves, shall be tested using a test
    method whereby the cavities are filled with the test fluid. This is to ensure that closure leakage measurement
    is not compromised because of the unoccupied volume.
    4.12.2 Closure test fluid
    The closure test fluid for both required and optional tests of Table 1 shall be water or other liquid complying
    with 4.6, or gas. When testing with liquid, the valve chamber under test shall be essentially free of air.
    4.12.3 Leak detection
    4.12.3.1 The closure test method, except for double block and bleed valve designs (see Table 3), shall
    have the test pressure applied to one side of the valve obturator and closure leakage assessed on the
    opposite side, the side that is open to the atmosphere.
    4.12.3.2 As an alternative to 4.12.3.1, fluid displacement measurement devices may be used, provided
    that:
    a) the measurement accuracy is consistent with the closure test leakage acceptance criteria;
    b) the valve manufacturer can demonstrate and validate that the procedure yields results that are equivalent
    to the tests under 4.12.3.1.
    4.12.3.3 As an alternative to 4.12.3.1, fluid volumetric measurement devices (generically referred to as
    bubblers) may be used, provided that:
    a) the measurement accuracy is consistent with the closure test leakage acceptance criteria;
    b) the valve manufacturer can demonstrate and validate that the procedure yields results that are equivalent
    to the tests under 4.12.3.1;
    c) the manufacturer's test procedure requires that the volumetric device be calibrated using the same test
    fluid and at the same temperature as used for the closure test;
    d) the manufacturer's test procedure requires that the test duration do not commence until flow through the
    test tubing is established and stabilized;
    e) for valve sizes DN > 50, this closure test leakage measurement method is specified by the purchaser in
    their valve procurement purchase order.
    ISO 5208:2008(E)
    © ISO 2008 – All rights reserved 9
    4.12.4 Closure test pressure
    4.12.4.1 The closure test pressure, subject to the exceptions of 4.12.4.2 and 4.12.4.3, shall be as follows:
    a) if the test fluid is a gas, the closure test pressure shall be 6 bar ± 1 bar;
    b) if the test fluid is a liquid, the closure test pressure shall be a minimum of × 1,1 the CWP.
    4.12.4.2 For valves, including combination non-return types fitted with manual or power actuated torque
    multiplying devices, the required high-pressure closure test shall be performed at 110 % of the obturator
    design differential pressure used to size the device. The identification plate that the manufacturer affixes to the
    valve shall include this design pressure differential limitation.
    4.12.4.3 Valves that are designed for operating conditions in which the pressure differential across the
    obturator is limited to values less than the CWP rating, because obturator actuating devices (direct,
    mechanical, fluid or electrical) would likely be damaged by or be incapable of function at high differential
    pressures, may be tested at a lower closure pressure than prescribed in 4.12.4.1 b). This exception may be
    exercised only by agreement between the manufacturer and valve purchaser. The closure test pressure shall
    then be at × 1,1 the design differential pressure value. The identification plate that the manufacturer affixes to
    the valve shall include the design pressure differential limitation.
    4.12.5 Closure test duration
    The closure test pressure shall be maintained for a period of time not less than the time specified in Table 2.
    4.12.6 Closure test progression
    A closure testing progression outline for testing various valve types and service applications is shown in
    Table 3.
    4.12.7 Closure test acceptance criteria
    At the time of manufacture, the maximum allowable closure test leakage shall be in accordance with the
    following.
    a) The leakage measured during the test duration, Table 2, shall not exceed the Table 4 leakage rate
    specified in the applicable valve standard or, in the absence of a reference standard, the leakage rate
    specified in the valve purchase document. See Table 4, Note 2.
    b) The required closure leakage rate of Table 4, when referenced, should include both the designation of
    this International Standard and that of the Table 4 closure rate, e.g. “ISO 5208:2008, Leakage rate A”.
    c) For valves having a valve size designation other than DN, Annex A shall be used for nominal valve size
    conversion to DN in order to utilize Table 4.
    4.13 Certification of compliance
    The manufacturer, when specified in the purchaser's valve procurement document, shall provide a certificate
    of compliance indicating that valves specified have met the requirements of this International Standard.
    ISO 5208:2008(E)
    10 © ISO 2008 – All rights reserved
    Table 3 — Closure testing progression
    Type of valve Test progression
    Gate valve
    Ball valve
    Plug valve
    Fill the valve cavity including, if appropriate, the bonnet cavity with the test fluid.
    Move the obturator to the closed position. Open one valve port for leakage observation.
    Apply the test pressure specified in 4.12 and maintain the test pressure for the test duration
    specified in Table 2.
    Determine the leakage rate.
    Repeat the procedure for the other valve port.
    See NOTE 1.
    Globe valve
    Diaphragm valve
    Move the obturator to the closed position.
    Fill the upstream valve cavity with the test fluid.
    Apply the test pressure specified in 4.12 in the direction to unseat the obturator, and maintain
    the test pressure for the test duration specified in Table 2.
    Determine the leakage rate.
    Butterfly valve
    Fill the valve cavity with the test fluid.
    Move the obturator to the closed position. Open one valve port for leakage observation.
    Apply the test pressure specified in 4.12 in the direction producing the most adverse disc
    sealing condition, and maintain the test pressure for the test duration specified in Table 2.
    Determine the leakage rate.
    Repeat the procedure for the other valve port.
    See NOTE 2.
    Check valve
    Fill the downstream valve cavity (the obturator being in the closed position) including, if
    appropriate, the cover cavity with the test fluid.
    Apply the test pressure specified in 4.12 in the direction tending to close the obturator, and
    maintain the test pressure for the test duration specified in Table 2.
    Determine the leakage rate.
    Double block and bleed
    design
    Move the obturator to the closed position.
    Fill one valve port with the test fluid.
    Apply the test pressure specified in 4.12 and maintain the test pressure for the test duration
    specified in Table 2.
    Determine the leakage rate through a tapped opening between the seats.
    Repeat the procedure for the other valve port.
    See NOTE 3.
    Unidirectional closure
    Move the obturator to the closed position.
    Fill the cavity opposite to that shown by the unidirectional flow indictor marked on the valve for
    normal flow direction with the test fluid.
    Apply the test pressure specified in 4.12 in the direction tending to close the obturator, and
    maintain the test pressure for the test duration specified in Table 2.
    Determine the leakage rate.
    See NOTE 4.
    NOTE 1 Valves with independent double closure sealing, e.g. a valve having a multi-piece obturator or a split obturator, may be
    tested by applying the test pressure between the seats and checking each side of the closed valve. See also 2.11.
    NOTE 2 Butterfly valves having symmetrical seating, equal closure capability in either flow direction, need to be tested only once
    using either flow direction.
    NOTE 3 At the conclusion of the closure test, pipe plugs are installed in all tapped openings between the seats except for the case
    where a purchaser specifies the installation of other piping or other piping components. Pipe plugs should be of a material having a
    nominal composition of the shell material. Plugs of cast iron, either flake or spheroidal, cannot be used.
    NOTE 4 This test is only used for those valves that have distinct unidirectional flow marking.
    ISO 5208:2008(E)
    © ISO 2008 – All rights reserved 11
    Table 4 — Maximum allowable closure test leakage rate
    Test
    fluid
    Unit
    leakage
    rates
    Rate A Rate AA Rate B Rate C Rate CC Rate D Rate E Rate EE Rate F Rate G
    mm3/s
    0,006
    ×
    DN
    0,01
    ×
    DN
    0,03
    ×
    DN
    0,08
    ×
    DN
    0,1
    ×

    Comment

    Working...
    X